LEAN, SIX SIGMA AND LEAN SIX SIGMA EXPLAINED

Introduction to the concept of Lean, Six Sigma and Lean Six Sigma

When a person starts to think about the fundamental principles of streamlining a business operation, they tend to discover what the process is all about through many mediums.

However, being here you at the right stop, as we will introduce you to the Lean, Six Sigma, and Lean Six Sigma methodologies.

People with no experience in this field can also get an idea of what lean, six sigma, and lean six sigma are all about from this article.

 

What is Lean? What are Benefits of Lean Methodology?

 

Lean represents a systematic approach to reducing or removing work that does not include value to the process or method.

Lean methodology stresses the elimination of unnecessary steps in a process and the only steps to add value. The Lean approach ensures outstanding quality and satisfaction for the customers. It also promotes a continuous chain of improvements as it is a never-ending process of chunking out waste.

The lean methodology helps in various business activities and offers benefits such as -

• Process cycle time reduction
• Product or service delivery time improvement.
• Gradual reduction or possible elimination of defect generation chances.
• Inventory level reduction and
• Optimization of primary resources that lead to specific improvements among others.

 

7 Wastes of Lean Methodology

 

In Lean, the 7 wastes are popularly known as the origin of all unprofitable behavior within an organization.

In Lean philosophy the best way to properly explain waste is as "Stuff that doesn't add value." Consumers wouldn't be able to pay for any activity that doesn't add value to what they essentially want.

 

1. Defects

Defects are the most common of the seven wastes. Defects are not always the easier ones to be detected before they typically reach potential customers. Any mistakes made during production, or with the products themselves, come at a significant cost.

 

2. Overproduction

 

Overproduction leads to high inventory levels which can obscure many of your organization 's complex problems. Batch processing, creating more supply than demand, etc. are two of the more destructive forms that overproduction can take in lean methodology.

 

3. Transportation

 

The movement of products from one place to another is associated with as transportation. It is regarded as an apparent waste, as it adds zero value to the product.

 

4. Waiting

 

During our daily lives, we continue to waste enormous quantities of time waiting for possible things. Time wasted waiting on an engineer or team member, is a particularly uncertain and pervasive form of waste, often through more bureaucratic processes, which can take a long time to remedy or minimize.

 

5. Inventory

 

Inventory always costs money, as every single piece of product is tied up in raw material. The work in progress or finished goods in addition maintains a cost and until it is actually sold, that cost is of the business.

 

6. Motion

 

The excess of 'action' is best described as some sort of needless movement-a computer requiring more energy than required to run, workstations being far apart needing movement between, etc.

 

7. Processing

 

In lean, small is always better. The use of small suitable machines where they are required inflow is much more advantageous than large machinery which can stop a robust process for days to come.

 

What is Six Sigma?

 

Six Sigma is a collection of methods and approaches to process management.

With companies around the world, Six Sigma has become a global phenomenon.

Businesses use the six sigma methodologies to improve the overall operational efficiencies, whereas individuals use It for their career enhancement.

A Six Sigma qualification represents an ideal way to develop the skills as a leader of the organization. It helps restore business processes and also emphasizes full productivity in all service features, and focuses more on reducing process errors.

Popular Six Sigma Certifications:

Six Sigma Green Belt Certification

Six Sigma Black Belt Certification

Six Sigma Yellow Belt Certification

To get Six Sigma Training and Earn a Six Sigma Certification, chat with our six sigma course expert 

 

Six Sigma DMAIC process

 

DMAIC is the process improvement method of Six Sigma used for improving existing processes problems with unknown causes.